Measurement where there was an estimate
Consumption, yield and availability stop being worked out at month end. The argument becomes what to do, not whether the figure is right.
Telemetry, data and operating systems
Digital transformation
Digitising an operation is not installing a dashboard. It is measuring what used to be estimated, connecting it to the system already in place, and leaving the plant floor with a tool that answers faster than the spreadsheet it replaces.
Digital transformation in one line
We instrument the operation and turn the signal into decisions: telemetry, traceability and systems the plant floor actually uses.
- Instrumentation and data acquisition on the plant
- Integration with existing SCADA, PLCs and historians
- Operational data platform and dashboards by role
- Predictive maintenance models on real signal
- Industrial cyber security and network segmentation
- Integration with ERP and asset management systems
01 / 05Benefits
What changes for the client
It integrates, it does not replace
We work on the control system already installed. Replacing the PLC in a plant that works is rarely the part that pays for itself.
Security from the architecture up
Network segmentation, data diodes where they belong, and no remote access without two-factor authentication and logging. The industrial network is not exposed so that somebody can look at a chart.
Adoption, measured
The project does not close on deployment: it closes when weekly use by plant staff has held for three months.
02 / 05Applications
Where it applies
The four briefs this capability is asked for most often.
Plant visibility
One dashboard of production, consumption and downtime, for the floor and for the board.
Predictive maintenance
Early detection of degradation in rotating equipment from vibration and consumption.
Batch traceability
Automatic logging of parameters per batch, for audit and for quality claims.
Energy efficiency
Metering by consumption centre and detection of deviations against the expected curve.
03 / 05Process
How it is delivered
- 01DiagnosticWhat is measured today, how accurately, and which decisions are being made without data.
- 02PilotOne line or one area, with a closed scope and a measurable benefit inside ninety days.
- 03Scale-upExtension to the rest of the plant once the pilot has held its result.
- 04OperationSupport, model evolution and a half-yearly review of the value delivered.
04 / 05Case study
Forty-two kilometres of main, with the supply never cut
Rehabilitation and sectorisation of a trunk main running at 46 % losses, carried out in sections so that supply was maintained across the twenty-six months of works.
-31 %
Physical loss
42 km
Conveyance
18
Districts metered
0
Days without supply
05 / 05Related industries
Where we operate permanently
FAQFrequently asked questions
What clients ask before signing
Does the control system have to be replaced?
Almost never. We integrate with the existing one over OPC UA, Modbus or whatever protocol is already in use, and replace only what stands in the way of measuring.
Where does the data live?
Wherever the client decides: on their own infrastructure, in their cloud or in ours. The data model is delivered documented in all three cases.
How is the industrial network protected?
Physical segmentation between the control network and the data network, one-way traffic to the analytics layer, and remote access only with two-factor authentication and a recorded session.
What if the pilot does not work out?
It stops there and the report is delivered with what was learned. A pilot that shows no benefit should not be scaled up, and the contract says so.
Let's talk about your next challenge
Our team can help you identify the right solution for your organisation — including when the conclusion is that you do not need a project at all.